How hydrogen fuel cells and combustion could revolutionise racing – Ricardo
Hydrogen power is slowly but surely emerging onto the motorsport scene. This year, we have already seen hydrogen racecars enter the Fuji 24 hours, hillclimbs and the Dakar Rally. While 2025 brings with it the world’s first hydrogen championship in the form of Extreme H, and by 2027 hydrogen prototypes are expected to race at the Le Mans 24 hours.
So why are teams shifting towards hydrogen? Which technology is most suited for motorsport – hydrogen fuel cells or hydrogen combustion? We spoke to our Global Technical Experts to find out.
The benefits of hydrogen power
As an alternative to fossil fuels, hydrogen ticks many boxes. It is the most abundant element in the universe, releases approximately three times more energy per unit weight than the likes of gasoline [1] and when used to power vehicles, only emits water and heat.
Richard Osborne, Global Technical Expert Sustainable Engines at Ricardo highlight:
Hydrogen engine efficiency is similar to conventional combustion engines,
“Hydrogen fuel cells achieve higher efficiencies at low-load operating conditions. At high loads however, considering overall traction efficiency, fuel cells and hydrogen engines are very similar.”
Continues Osborne:
However, the most important advantage of hydrogen is that there are no carbon emissions at the tailpipe,
“Even sustainable liquid fuels, which can be carbon neutral on an overall lifecycle basis, still produce CO2 at the tailpipe. That’s why hydrogen is seen as a key alternative.”
How does hydrogen combustion work?
Just like a conventional internal combustion engine, hydrogen combustion uses a spark ignition engine to burn a fuel and air mixture which drives reciprocating pistons to generate mechanical power. However, liquid or gaseous hydrogen fuel is used instead of liquid fossil fuels such as gasoline or diesel.
Osborne explains:
Hydrogen is a great fuel for combustion because it has high flame speeds and fast combustion which is ideal for motorsport applications,
“It also has a very broad flammability range which means you can run a wide range of air fuel ratios. It requires slightly different materials and compression ratios, but otherwise most of the mechanical, injection and emission systems are very similar to conventional ICE’s.”
How does a hydrogen fuel cell work?
A hydrogen fuel cell is similar to a battery and consists of an electrolyte, an anode and a cathode. Liquid or gaseous hydrogen fuel is supplied to the anode and air is supplied to the cathode. At the anode, a catalyst separates hydrogen molecules into protons and electrons, which take different routes to the cathode. The protons pass through the electrolyte, while the electrons flow through an electrical circuit. Once at the cathode, the electrons and protons combine with the oxygen from the air supply, producing water and heat.
Temoc Rodriguez, Global Technical Expert Electrified Solutions at Ricardo says :
Hydrogen fuel cell vehicles retain an electric powertrain so will still have inverters providing AC power to motors that drive the wheels through a transmission,
“But the power is generated by the stacks within the hydrogen fuel cell, instead of a battery.”
However, batteries or supercapacitors still have an important role to play. The fast accelerations and decelerations in racing demand energy to be quickly discharged. Unfortunately, fuel cells cannot react this fast because they are limited by the speed of the chemical reactions within the stacks.
Continues Rodriguez:
Fuel cells cannot split the electrons from the hydrogen molecules fast enough for motorsport,
“It can take a fuel cell 2 to 3 seconds to go from 0 to 100% power capacity, yet a racecar needs to accelerate from 0 to maximum speed within 2 to 3 seconds. So that peak power must come from another energy storage system such as a battery or a supercapacitor.”
This is why hydrogen fuel cells are typically combined with a battery or supercapacitor. The former provides a consistent background level of power, whilst the latter delivers the instantaneous power required for the quick transients during acceleration and braking.
The challenges of storing hydrogen on a racecar
Hydrogen is the lightest gas in the universe, so its energy density per unit weight is extremely high. However, its high expansion ratio means it’s energy density per unit volume is extremely poor. This makes storing hydrogen in tanks on a vehicle a major challenge.
Osborne says:
Liquid hydrocarbons are pretty much unbeatable in terms of their energy density per unit volume, so any alternatives such as batteries or gaseous fuels struggle to compete,
“For example, compressed hydrogen gas occupies around 12 times the volume, and liquid hydrogen around 6 times the volume as gasoline having the same energy.”
Today, the majority of hydrogen fuel cells store hydrogen gas at 400 bar, with newer vehicles achieving up to 700 bar. However, hydrogen gas occupies around 2 times more volume than it does in its liquid state [2], so could liquid hydrogen be the answer?
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highlights Rodrigue:
This is one of the biggest challenges with fuel cells – how much hydrogen can you realistically store on board,
“Using liquid hydrogen instead of gas could help store around 100% more hydrogen, but that comes with its own challenges. Liquid hydrogen needs to be kept at cryogenic temperatures and has to be boiled off before it can be used in the fuel cell. This requires more equipment in the pipeline which then increases the overall volume and mass of the vehicle.”
continues Rodriguez:
Another way of storing hydrogen, that is currently being researched, is to use solid hydrogen,
“The hydrogen is chemically mixed with a hydride molecule and stored as a solid which achieves similar volumetric densities as liquid hydrogen but without the complexities of maintaining cryogenic temperatures. A heating element in the tanks heats the solid, releasing hydrogen gas which can then be used in the stacks.”
Is hydrogen a good solution for motorsport?
There are no silver bullets in engineering, so as with any emerging technology, there are pros and cons to utilising hydrogen in motorsport.
From a performance perspective, there is minimal difference between a hydrogen combustion racecar and a hydrogen fuel cell racecar out on track. Although fuel cells are typically suited to lower load applications, integrating a battery or supercapacitor makes the overall hydrogen fuel cell package just as competitive as hydrogen combustion.
highlights Rodriguez:
There is also a weight advantage compared to fully electric racecars,
“Battery packs remain heavy which curtails acceleration. Whereas a hydrogen fuel cell, combined with a small capacitor bank, brings the base weight of the car down, so the car can accelerate faster for a similar power capacity, which could lead to more overtaking.”
This fuel cell and supercapacitor/battery architecture also introduces a strategic element to the races. Similar to energy management in Formula E, teams will need to balance the energy from the fuel cell with the energy from the supercapacitor/battery and optimise this blend for each circuit.
Osborne says:
Another benefit of hydrogen power, particularly for combustion is noise,” “Fans continue to criticise the lack of noise from hybrid and electric championships, but hydrogen combustion racecars emit the same sound as conventional ICE’s.
“You can also refuel much faster than you can recharge a battery,” continues Osborne. “Of course, there are challenges around ensuring the safety of refuelling hydrogen, but the technology is available, it’s just a case of integrating it into a pitstop scenario.”
READ the latest news shaping the hydrogen market at Hydrogen Central
How hydrogen fuel cells and combustion could revolutionise racing – Ricardo, source
